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Design for Manufacturability
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Design for Manufacturability : How to Use Concurrent Engineering to Rapidly Develop Low-Cost, High-Quality Products for Lean Production, Second Edition

Book Details

Format Hardback or Cased Book
ISBN-10 0367249944
ISBN-13 9780367249946
Publisher Taylor & Francis Ltd
Imprint CRC Press
Country of Manufacture GB
Country of Publication GB
Publication Date May 27th, 2020
Print length 590 Pages
Weight 1,004 grams
Dimensions 24.10 x 16.10 x 3.60 cms
Ksh 12,400.00
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Explains how to use concurrent engineering to design products for the lowest cost, highest quality, and quickest time to stable production. It shows how to simultaneously make major improvements in all these product development goals, while enabling effective implementation of Lean Production and Quality programs.

Achieve any cost goals in half the time and achieve stable production with quality designed in right-the-first-time.

Design for Manufacturability: How to Use Concurrent Engineering to Rapidly Develop Low-Cost, High-Quality Products for Lean Production

is still the definitive work on DFM. This second edition extends the proven methodology to the most advanced product development process with the addition of the following new, unique, and original topics, which have never been addressed previously. These topics show you how to:

    • Cut cost from 1/2 to 1/10 in 9 categories
    • —
    • with ways to remove that much cost from product charges and pricing
    • Commercialize innovation
    • —starting with Manufacturable Research and learning from the new section on scalability, you will learn how to design products and processing equipment to quickly scale up to any needed demand or desired growth.

    • Design product families that can be built "on-demand" in platform cells that also "mass customize" products to-order
    • Make Lean production easier to implement with much more effective results while making build-to-order practical with spontaneous supply chains and eliminating forecasted inventory by including an updated chapter on "Designing Products for Lean Production"

The author’s 30 years of experience teaching companies DFM based on pre-class surveys and plant tours is the foundation of this most advanced design process. It includes incorporating dozens of proven DFM guidelines through up-front concurrent-engineering teamwork that cuts the time to stable production in half and curtails change orders for ramps, rework, redesign, substituting cheaper parts, change orders to fix the changes, unstable design specs, part obsolescence, and late discovery of manufacturability issues at periodic design reviews. This second edition is for the whole product development community, including:

    • Engineers
    • who want to learn the most advanced DFM techniques

    • Managers
    • who want to lead the most advanced product development

    • Project team leaders
    • who want to immediately apply all the principles taught in this book in their own
    • micro-climate
    • Improvement leaders and champions
    • who want to implement the above and ensure that the company can design products and versatile processing equipment for
    • low-volume/high-mix product varieties

Designing half to a tenth of cost categories can avoid substituting cheap parts, which degrades quality, and encourages standardization and spontaneous supply chains, which will encourage Lean initiatives. Using cellular manufacturing to shift production between lines for mixed production of platforms and build-to-order to offer the fastest order fulfillment can beat any competitors’ delivery time. 


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